INTAKE MANIFOLD > REMOVAL

for Preparation Click here



1. REMOVE WINDSHIELD WIPER MOTOR AND LINK

  1. Remove the windshield wiper motor and link (Click here).



2. REMOVE THROTTLE WITH MOTOR BODY ASSEMBLY

  1. Remove the throttle with motor body assembly (Click here).



3. REMOVE E. F. I. VACUUM SENSOR ASSEMBLY

  1. Remove the E.F.I vacuum sensor assembly (Click here).



4. REMOVE INTAKE MANIFOLD STAY


    A203444

  1. Remove the 2 bolts and the intake manifold stay.



5. REMOVE UPPER INTAKE MANIFOLD SUB-ASSEMBLY


    A203445

  1. Disconnect the fuel vapor feed hose, ventilation hose and union to connector tube hose.

  1. Separate the fuel vapor feed hose from the hose clamp.

  1. Separate the water by-pass hose from the upper intake manifold sub-assembly.

  1. Remove the bolt and separate the duty vacuum switching valve.



    A203446

  1. Remove the 3 bolts, 2 nuts and upper intake manifold sub-assembly.



    A203448

  1. Remove the No. 1 intake manifold to head gasket from the upper intake manifold sub-assembly.



6. REMOVE EGR PIPE CONNECTOR


    A203447

  1. Remove the 4 nuts and the EGR pipe connector.

  1. Remove the 2 EGR pipe gaskets.



7. REMOVE INTAKE MANIFOLD


    A203449

  1. Separate the water by-pass hose from the EGR valve.



    A203450

  1. Remove the 5 bolts, 2 nuts and intake manifold.



    A203451

  1. Remove the manifold to cylinder head gasket from the EGR delivery chamber.



    A203452

  1. Remove the EGR delivery chamber from the cylinder head.



    A203453

  1. Remove the No. 2 intake manifold to head gasket from the cylinder head.



8. REMOVE WATER BY-PASS HOSE


    A203454

  1. Remove the water by-pass hose from the intake manifold.



9. REMOVE HOSE CLAMP


    A203455

  1. Remove the 2 bolts and the hose clamp.